Discussion Central

  • 1.  Prilling bucket

    Posted 09-17-2020 01:09
    Hello everyone!
    I hope all of you are safe and healthy.
    I am posting this message if anyone suggest me inisghtful literature of prilling bucket design and optimization.
    Looking forward to a comment soon.
    Thank you

    ------------------------------
    Haider Ali Engineer
    Process Engineer, Business Development
    Fatima Group
    Lahore
    ------------------------------


  • 2.  RE: Prilling bucket

    Posted 09-18-2020 18:59

    Dear Haider,

     

    I wish you the best of health also.

     

    Would you please give more details of your process. Is it ammonium nitrate ? What type of bucket ? The scale of your process ?

    Etc .

    Regards

    Ashfaq Khan






  • 3.  RE: Prilling bucket

    Posted 09-19-2020 02:21
    Haider,
    Dr. Khan is absolutely right. If you are trouble shooting an existing unit, you will have to provide lot of operating data and current design details.
    I had told you that you will need data on the melting point, viscosity, surface tension,
    etc. besides the atomizer design, pressure at the atomizer head. The atomizer used here is for melts unlike those for spray dryers, etc. Did you check what I gave you on WhatsApp on 17th ? If not I repeat the references below:
    SHEARON, W. H. and DUNWOODY, W. B.: Ind. Eng. Chem. 45 (1953) 496–504. Ammonium nitrate
    NUNELLY, L. M. and CARTNEY, F. T.: Ind. Eng. Chem. Prod. Res. Dev. 21 (1982) 617–620. Granulation
    of urea by the falling-curtain process.
    Further, please check in Perry & Kirk-Othmer. Your Univ. should have a subscription for Kirk-Othmer (it is expensive by our sub-continent standards). I have access as a contributor but I can share (my Chapters) only with academics.

    ------------------------------
    Vishwas Pangarkar PhD
    Retired Professor of Chemical Engineering, University of Mumbai, India.
    Currently: Independent Chemical Engineering Academic/Professional.
    Nasik-422013, India.
    ------------------------------



  • 4.  RE: Prilling bucket

    Posted 09-19-2020 02:41
    Prill bucket design is complicated. I have experience in urea plants and tried various buckets earlier. Even if it is designed, it may not be successful in first time. It may lead to problems like high temperature, improper distribution, rpm control  etc. We have worked with bucket various manufacturers like Tuttle and Simco. We have done trials practically in the prill tower and improved the design after necessary trails and got best results.

    Rama

    ------------------------------
    Rama Raghava Kumar Kotti
    Head Plant Operations
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  • 5.  RE: Prilling bucket

    Posted 12-02-2020 01:07
    Dear Kotti Sir,

    Can you please share contacts of Tuttle and Simco with me so I can get them on board.

    Best Regards,

    Haider Ali

    Process Engineer | Business Development

    Manufacturing Division

    Plant Site Mukhtar Garh, Sadiqabad, District Rahim Yar Khan

    Cell: +92 (0)324 9490130 |PABX: +92 (0)68 5951000

    Fax: +92 (0)68 5786909 | Web: www.fatima-group.com

    Nourishing Soils, Enriching Lives



    ------------------------------
    Haider Ali Engineer
    Process Engineer, Business Development
    Fatima Group
    Lahore
    ------------------------------



  • 6.  RE: Prilling bucket

    Posted 12-14-2020 22:19
      |   view attached
    Dear Kotti Sir,

    I have got information regarding Tuttle. Please find attached document for your information and necessary action in the future.

    Best Regards,

    Haider Ali

    Process Engineer | Business Development

    Manufacturing Division

    Plant Site Mukhtar Garh, Sadiqabad, District Rahim Yar Khan

    Cell: +92 (0)324 9490130 |PABX: +92 (0)68 5951000

    Fax: +92 (0)68 5786909 | Web: www.fatima-group.com

    Nourishing Soils, Enriching Lives



    ------------------------------
    Haider Ali Engineer
    Process Engineer, Business Development
    Fatima Group
    Lahore
    ------------------------------

    Attachment(s)



  • 7.  RE: Prilling bucket

    Posted 01-20-2021 03:13
      |   view attached
    Dear Haider Ali,

    Please check the attached format for parameters to be monitored. Further note down all plant operating parameters like vacuum pressures, temperatures, number of louvers open, wind direction, wind velocity. Check the prill falling pattern on scraper floor also. Note down the temperature and pressure of steam for melt jacketing line if available. Conduct 2 or 3 trails and discuss with vendor for fine adjustment.

    Best wishes,

    ------------------------------
    [RAMA RAGHAVA KUMAR ] [KOTTI] [Ex. HEAD PLANT OPERATIONS ]
    ------------------------------



  • 8.  RE: Prilling bucket

    Posted 09-21-2020 08:20
    Haider,
    I have received your reply on my personal email. I am glad that you could get Kirk-Othmer and the literature that you want.

    ------------------------------
    Vishwas Pangarkar PhD
    Retired Professor of Chemical Engineering, University of Mumbai, India.
    Currently: Independent Chemical Engineering Academic/Professional.
    Nasik-422013, India.
    ------------------------------